Additive Manufacturing

As a pioneer in industrial metal additive manufacturing, we're specializing in high-volume serial production. Our fully automated and digitalized process chain—from powder to part—allows us to optimize costs while maintaining exceptional precision and efficiency.

We adhere to the highest automotive quality standards, including IATF 16949, ensuring our components meet rigorous performance requirements for automotive and other demanding industries.

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From Design to Finished Part

We provide comprehensive engineering, simulation, and design support to help customers unlock the full potential of additive manufacturing. Our in-house and local post-processing capabilities, including heat treatment, mechanical finishing, EDM, and coating, ensure end-to-end control of production.

Additionally, our certified testing laboratories guarantee that all parts meet exact specifications. Whether you’re looking to prototype or scale up for serial production, GKN PM is your trusted partner in additive manufacturing innovation.

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GKN Additive Is Revolutionizing Metal 3D Printing

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Our Expertise & Technologies

Our division stands at the forefront of metal additive manufacturing by integrating cutting‐edge solutions:

  • Diverse Product Range: From advanced fluid transfer systems and conformally cooled tooling to high-velocity impellers and precision injection molding tools, our portfolio reflects the versatility and high performance of metal AM.
  • Advanced Design Solutions: Our unique AM approach makes it possible to achieve unparalleled functionality within constrained design spaces. With cyclic-tested components capable of withstanding pressures up to 370 bar and producing thousands of parts per year, our designs offer both reliability and scalability.
  • Thermal Hardware: Utilizing next-generation generative design, our cold plates deliver maximal cooling in minimal space. This means enhanced chip performance and improved Power Usage Effectiveness (PUE) for applications that demand high efficiency.

Our Technologies

  • Metal Laser Sintering

    GKN Powder Metallurgy specializes in Laser Powder Bed Fusion (LPBF), an advanced additive manufacturing process that delivers high-precision, fully dense metal components. Our capabilities enable the production of complex geometries and lightweight designs that are difficult to achieve with traditional manufacturing. We provide end-to-end support, including design optimization, engineering simulations, and in-house post-processing services such as heat treatment and mechanical finishing. 

  • Metal Binder Jetting

    GKN Powder Metallurgy leads the way in Metal Binder Jetting, a scalable additive manufacturing technology designed for high-volume serial production. Our fully automated process enables the efficient creation of complex, lightweight metal parts with exceptional precision and reduced costs. We offer complete support, including design optimization, simulations, and engineering expertise, to help customers harness the full potential of binder jetting. We also offer in-house post-processing options—such as heat treatment, mechanical finishing, and coating.

  • Plastic Multi Jet Fusion

    This advanced technology enables high-speed, cost-effective production with excellent surface quality and detail resolution. Ideal for both prototypes and serial production, MJF delivers durable, functional parts with precise dimensional accuracy. We provide design optimization, post-processing options, and support to ensure your components meet performance requirements across various industries.

Products 9

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Partner with us to drive innovation in your next project — contact our team to explore customized metal solutions tailored to your application.

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  • Induction Coil

    Copper Induction Coils

    Unlock superior performance with next-gen hardening coils made using DMLS technology. Our one-piece inductors with advanced 3D cooling channels deliver enhanced hardening results, 20% energy savings, and unmatched durability. Tailored precision and reproducible production make these coils a game-changer for induction hardening applications.

  • Thermal Recuperator

    Gas Burner & Recuperators

    Optimize energy efficiency with DMLS solutions designed for heavy industry. From heat recuperation to hydrogen-ready gas mixing units, our high-temperature Inconel components deliver performance and sustainability with advanced Laser AM technology.

  • Drilling Tools

    Milling, Drilling, Turning Tools

    Elevate your machining performance with MBJ Next-Gen Tools, engineered for precision and sustainability through Metal Binder Jetting technology. Achieve greater productivity, reduced waste, and enhanced tool life with custom-designed solutions built for premium applications.

  • Cold Plate

    Thermal Hardware

    Optimize thermal performance with our Next-Gen Cold Plates, featuring generative design and microchannel technology for direct-to-chip liquid cooling. Achieve a 55% reduction in thermal resistance and cooling capacity of >2,000 W, ideal for HPC and AI hardware.

  • Fuel AM

    Fuel Bypass Components

    Our Fuel Bypass Component, made with Metal Binder Jetting (MBJ) and 316L stainless steel, achieves complex functionality in tight spaces. Tested to 370 Bar, it's built for heavy-duty performance.

  • Switchboard Filter (1)

    Switchboard Arc Braker Filters

    Reduce the size of your 690V switchboard by 20% with our next-gen arc-braker filter, designed using advanced metal binder jetting technology. Built from durable 316L stainless steel, this innovative solution boosts efficiency while maintaining top performance. Ready for high-volume production, it's on the market in just 3 months!

  • Filternozzle

    Advanced Nozzles and Filtration

    Boost performance with our advanced nozzles and filtration solutions, designed for high-pressure applications up to 370 bar. Featuring integrated functions like mixing, noise reduction, and heating in minimal space, these components are built for reproducible, high-volume production. Made from durable 316L stainless steel and M2 tool steel, they offer precision, reliability, and cost-efficiency.

  • Prototype2

    Rapid Prototypes

    GKN Powder Metallurgy accelerates product development with Additive Manufacturing (AM) prototypes, enabling faster iterations and optimized designs. Using simulation, DfAM, and high-precision AM, we create functional prototypes that speed up time-to-market.

  • Filterandmeta

    Lattice and Mesh Structures

    GKN Powder Metallurgy’s Metal Binder Jetting (MBJ) technology produces high-performance lattice and mesh structures for filtration, reinforcement, and energy absorption. Made from 316L, 17-4PH, and M2 tool steel, these lightweight yet durable components meet the demands of metalworking, heavy industry, automotive, and aerospace. With precision-controlled porosity and fine feature resolution, MBJ enables complex, high-strength designs for next-generation industrial applications.

  • Material Property Data Sheets & Design Guidelines

    Find key material properties and design guidelines to maximize performance and manufacturability in AM.

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  • Case Studies & Publications

    Explore real-world applications and insights showcasing our additive manufacturing expertise.

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