Powder Metallurgy

Enhance engine performance with GKN Powder Metallurgy's high-performance camshaft components, engineered using advanced powder metal technologies. Designed for exceptional durability, precision, and efficiency, these components meet the stringent demands of modern internal combustion engines, hybrid systems, and next-generation powertrains.

By leveraging innovative material formulations and cutting-edge manufacturing techniques, GKN ensures superior wear resistance, optimized strength-to-weight ratios, and enhanced fuel efficiency. Whether for automotive, commercial, or high-performance applications, our camshaft components provide reliable, long-lasting performance in today’s evolving powertrain landscape.

Drive innovation with GKN – precision-engineered for the future of mobility.

Main Bearing Caps (MBC) – Precision and Reliability

Engineered for Performance
Our Main Bearing Caps (MBC) are designed to secure the crankshaft to the engine block, providing exceptional strength, stability, and durability for internal combustion engines. GKN Powder Metallurgy pioneered the PM Main Bearing Cap, introducing a near-to-net shape solution that optimizes material usage and enhances engine performance.

Innovation in Design
Through advanced powder metallurgy technology, our MBCs offer superior dimensional accuracy and reduced machining requirements. This results in lighter, more efficient components without sacrificing strength—perfect for modern high-performance engines.

Key Benefits:

• Near-to-net shape manufacturing for minimal finishing and improved cost efficiency.
• Enhanced durability to withstand high mechanical loads and vibrations.
• Optimized weight and performance for fuel efficiency and engine longevity.

By combining engineering expertise with advanced materials, GKN PM’s Main Bearing Caps set the standard for precision and innovation in automotive engine components.

High-Precision Timing System Components for Engines

Engineered for Reliable Synchronization
GKN Powder Metallurgy specializes in high-precision timing system components designed to ensure efficient and reliable synchronization of internal combustion engine operations. These critical components optimize engine timing to enhance performance, fuel efficiency, and durability.

Advanced Powder Metal Technology
Manufactured using state-of-the-art powder metallurgy, our timing system components deliver exceptional wear resistance, strength, and weight reduction, making them ideal for high-performance engine applications.

Key Benefits:

• Precise Engine Timing – Optimized synchronization for smoother and more reliable engine performance.
• Enhanced Durability – Superior wear resistance for extended component life.
• Lightweight Design – Reduced component weight to improve overall engine efficiency.

GKN Powder Metallurgy delivers innovative timing components tailored to modern engines, ensuring top-tier performance and long-lasting reliability.

Variable Vane Pumps are key components in modern engine systems, designed to optimize efficiency and performance. By adjusting output to match application demands, these pumps enable precise control, resulting in improved fuel economy and reduced energy consumption. GKN Powder Metallurgy utilizes advanced materials and precision manufacturing to deliver high-quality, durable pumps tailored for compact and efficient integration.

Why Choose GKN PM’s Variable Vane Pumps?

• Adjustable Output: Precisely adapts to application demands for enhanced efficiency.
• Energy Savings: Reduces fuel consumption by optimizing energy usage.
• Durable Materials: Engineered to withstand high-pressure and high-temperature conditions.
• Compact Design: Ideal for integration into modern, space-efficient engine systems.
• Precision Manufacturing: Ensures consistent quality and reliable performance.
• Cost-Effective Production: Advanced manufacturing techniques minimize waste and reduce costs.

GKN’s PM Aluminum Cam Caps offer unsurpassed dimensional control, strength, wear resistance and oil retention characteristics. The combination of design freedom, net shape capability and the established performance of the PM process delivers a highly competitive solution, managing logistics and ensuring simple installation.

Key Benefits of GKN’s PM Aluminum Cam Caps:

• Precision Engineering:
  Unmatched dimensional control ensures consistent fit and optimal performance.

• Enhanced Durability:
  High strength combined with superior wear resistance extends service life and reduces maintenance needs.

• Efficient Lubrication:
  Excellent oil retention characteristics maintain proper lubrication, reducing friction and wear.

• Design Flexibility & Efficiency:
  The freedom of design with net shape capability minimizes material waste and machining costs, offering a tailored and competitive solution.

• Streamlined Logistics & Installation:
  The proven PM process simplifies logistics and ensures easy installation, saving time and reducing labor costs.

Turbochargers are forced induction systems that increase engine power by compressing and delivering more air into the combustion chamber, allowing for more efficient fuel combustion and higher performance. Among these, Variable Geometry Turbochargers (VGTs) take efficiency further by adjusting the system's aspect ratio based on engine speed.

VGTs achieve this through a ring of aerodynamically shaped, movable vanes at the turbine inlet, optimizing airflow for improved responsiveness and fuel efficiency. Given the complex geometry and extreme operating conditions of these components, Metal Injection Molding (MIM) provides an ideal manufacturing solution, offering precision, durability, and resistance to high-temperature corrosion.

GKN Powder Metallurgy’s Starter and Stop/Start System Components are engineered to enhance the efficiency and durability of modern automotive powertrains. As vehicle manufacturers work to reduce CO₂ emissions, start-stop technology requires components that can withstand frequent engagement cycles while maintaining high performance and reliability. Our precision-engineered Planetary Gear Sets, Planetary Gears, Ring Gears, and Main Pinions are designed with low-friction surfaces, high-density materials, and custom-tailored tooth and spline geometry to optimize durability and efficiency.

By leveraging advanced powder metal technology, we deliver lightweight, high-strength solutions that provide superior torque performance, wear resistance, and net shape tolerances. These innovations ensure seamless operation in start-stop systems, extending component lifespan while supporting fuel efficiency and sustainability goals. With decades of expertise, GKN Powder Metallurgy continues to drive next-generation mobility with precision-engineered solutions.

GKN Powder Metallurgy’s precision-engineered torque converter components play a critical role in automatic transmissions, ensuring seamless power transfer from the engine to the transmission. As a fluid coupling, the torque converter allows for smooth acceleration, optimized torque distribution, and enhanced driving comfort by efficiently managing speed and power transitions.

Designed for durability and performance, our advanced powder metal components provide high-strength solutions that improve efficiency, wear resistance, and fuel economy in modern powertrains. With expertise in precision manufacturing, GKN delivers customized, high-quality components that meet the evolving demands of next-generation mobility.

One Way Clutches are essential components of automatic transmissions. GKN Powder Metallurgy leverages design freedom, dimensional precision, and high-performance materials to develop innovative clutch systems. These advanced designs are optimized for seamless integration into compact and efficient transmission systems, enhancing performance and reliability.

Why Choose GKN PM’s One Way Clutches?

• Dimensional Precision: Ensures smooth operation and optimal performance in high-demand applications.
• Compact Design: Facilitates easy integration into space-efficient transmission systems.
• High-Performance Materials: Delivers durability and reliability under extreme operating conditions.
• Innovative Design Freedom: Enables tailored solutions to meet specific transmission requirements.
• Enhanced Efficiency: Supports the development of lighter, more efficient transmission systems.
• Proven Reliability: Engineered for consistent performance in automatic transmissions.