Sinter Metals

At GKN Sinter Metals, we are global leaders in powder metallurgy, engineering high-precision metal components and solutions that drive industrial and automotive advancements. With decades of expertise, we innovate, optimize, and manufacture sintered structural parts, sub-assemblies, soft magnetic components, and electric motor solutions—shaping a more efficient, sustainable, and electrified future.

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Who We Are

As a trusted partner for the world’s most demanding industries, we leverage our engineering excellence and advanced powder metallurgy processes to create customized, high-performance metal solutions. Our work fuels innovation in automotive, industrial, and electrification markets, helping our customers reduce weight, improve efficiency, and meet sustainability goals.

GKN Sinter Metals at a Glance:

  • 10+ million sintered components produced daily
  • Global manufacturing footprint with strategically located plants
  • Advanced material science & engineering expertise
  • Electrification & e-mobility solutions for the future

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We Are GKN Sinter Metals

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Our Commitment to Excellence

At GKN Sinter Metals, we are not just manufacturers—we are problem solvers, innovators, and sustainability leaders. Our commitment to digitization, Industry 4.0, and material efficiency ensures we deliver consistent, high-quality metal solutions while minimizing environmental impact.

We believe in:

  • Innovation: Pioneering cutting-edge powder metallurgy technologies
  • Sustainability: Optimizing resource efficiency for a circular economy
  • Collaboration: Co-developing next-generation solutions with our customers

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Why Choose GKN Sinter Metals?

  • Engineering Expertise: A team of 500+ engineers dedicated to precision and performance

  • Global Presence: Dedicated production plants worldwide for local-to-local supply

  • Sustainable Manufacturing: Optimized powder-to-part processes reducing material waste

  • Future-Ready Technologies: Solutions for e-mobility, electrification, and high-performance applications

    From automotive drivetrains to industrial filtration, we enable better, more efficient, and more sustainable metal components—engineered for the future.

Our Technologies

  • Conventional Powder Metallurgy (PM)

    Conventional PM is a versatile and efficient metalworking technology that combines engineered metal powders with innovative production techniques. This process allows for nearly 100% material utilization, offering a sustainable solution for producing complex geometries with tight tolerances. Our expertise in blending unique materials enables us to meet a wide range of property requirements across various industries.

  • Metal Injection Moulding (MIM)

    Metal Injection Moulding merges the design flexibility of plastic injection moulding with the strength and performance of metal materials. This process is ideal for creating intricate, high-density components with excellent mechanical properties. MIM offers significant advantages, including the ability to produce complex shapes, reduce component weight, and achieve high production volumes efficiently.

  • Forged Powder Metallurgy (FPM)

    Our Forged PM process utilizes clean powder metal alloys to create optimized designs with exceptional durability. By forming pre-sintered compacts and applying precision forging techniques, we produce components that outperform traditional wrought steels by 15% to 30% in durability. This method ensures consistent, high-quality parts with minimal material waste, contributing to sustainable manufacturing practices.

  • Porous Metal Technology (PMT)

    Our Porous Metal Technology offers advanced filtration solutions for demanding applications. Utilizing materials such as stainless steel, bronze, nickel-based alloys, and titanium, we manufacture sintered filter elements with high mechanical strength and corrosion resistance. These filters are designed for high-temperature environments, with thermal stability up to 950°C, and can be customized up to 1,600 mm in length and 320 mm in diameter. Applications include gas and liquid filtration, sparging, and fluidizing across various industries.

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Contact us

Partner with us to drive innovation in your next project — contact our team to explore customized metal solutions tailored to your application.

Industries

  • Camshaft

    Camshaft Components

    GKN Powder Metallurgy designs and manufactures high-performance camshaft components using advanced powder metal technologies. Engineered for durability, precision, and efficiency, these components support modern internal combustion engines, hybrid systems, and next-generation powertrains.

  • Bearingcap

    Main Bearing Caps/Inserts

    Secure your engine's performance with GKN Powder Metallurgy's pioneering PM Main Bearing Caps. Designed to fasten the crankshaft to the engine block, our near-to-net shape engineered solution delivers superior strength, precision, and efficiency.

  • Timing Gear

    Timing System Components

    Ensure optimal engine performance with GKN Powder Metallurgy's high-precision timing system components. Designed for reliable synchronization and enhanced durability, our lightweight, wear-resistant solutions keep your engine running smoothly and efficiently.

  • Variable Valve Timing

    Variable Valve Timing

    GKN Powder Metallurgy specializes in producing high-precision components for variable vane pumps, such as rotors, vanes, and housing parts. These components are crafted using powder metallurgy techniques, which are ideal for achieving the complex geometries and tight tolerances required for efficient and reliable pump operation.

  • GKN PM Logo

    Camshaft Caps

    GKN’s PM Aluminum Cam Caps offer unsurpassed dimensional control, strength, wear resistance and oil retention characteristics. The combination of design freedom, net shape capability and the established performance of the PM process delivers a highly competitive solution, managing logistics and ensuring simple installation.

  • Turbocharger

    Turbocharger Components

    Maximized power, optimized efficiency. Variable Geometry Turbochargers (VGTs) enhance engine performance by dynamically adjusting airflow, delivering greater responsiveness and fuel efficiency. With Metal Injection Molding (MIM), GKN Powder Metallurgy ensures precision, durability, and high-temperature resistance, making every drive more powerful and efficient.

  • Gearbox

    Starter and Stop/Start System Components

    Precision, durability, and efficiency—engineered for the demands of modern mobility. GKN Powder Metallurgy’s advanced Starter and Stop/Start System Components optimize performance with high-strength, lightweight solutions designed to withstand frequent engagement cycles. Discover how our Planetary Gear Sets, Ring Gears, and Main Pinions enhance torque performance, wear resistance, and fuel efficiency in next-generation vehicles.

  • Torque Converter

    Torque Converter

    Optimized power, seamless performance. GKN Powder Metallurgy’s torque converter components ensure smooth and efficient power transfer in automatic transmissions, enhancing acceleration, durability, and fuel efficiency for next-generation vehicles.

  • Transmission One Way Clutch

    One Way Clutches

    GKN Powder Metallurgy leverages design freedom, dimensional precision, and high-performance materials to develop innovative clutch systems.

  • Resource Library

    Access our technical datasheets, papers, guidelines, and certifications.

    Documents and Support

  • Frequently Asked Questions (FAQs)

    Get answers to common inquiries about powder metallurgy, sintering processes, and material selection.

    FAQs